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I. Classification of conveyed fluids by ANSI / ASME B31.3
American National Standard ASME Pressure Piping Code ANSI / ASME B31.3 (hereinafter referred to as B31.3) according to the nature of the transported fluid and the consequences of leakage, the chemical plant and refinery pipeline transportation of fluids are divided into Class D, Class M and nature of the third category of fluids between the two.
Class D fluids are non-flammable, non-toxic, and harmless to human muscle under operating conditions; design pressure does not exceed 150lbf/in2 (1.05MPa); and design temperature ranges from -20ºF (-29ºC) to 366ºF (186ºC) Class M fluids are highly toxic, and if a small amount leaks into the environment during transportation, inhalation or contact with the human body can result in serious and difficult-to-treat injuries, even if quick action is taken. If a small amount leaks into the environment during transportation, inhalation or contact with the human body can cause serious and untreatable injuries, which cannot be saved even if quick measures are taken. Fluid category can be determined according to ANSI / ASME B31.3 chapter specific requirements of the fluid piping design, construction and inspection.
Second, Sinopec's classification of pressure piping categories
1 Sinopec on the "Pressure Piping Design Qualification Category Level Recognition and Installation Single Qualification Implementation Rules", the category of pressure piping is divided into the following table.
Categories of Pressure Piping
Pipe Type | Conveying medium characteristics and design conditions | |
GA (long-distance pipeline) | GA1 | 1、Toxic, flammable, explosive gas, design pressure p>1.6MPa |
2、Toxic, flammable, explosive gases ①, conveying distance≥200km且DN≥300mm | ||
3、Slurry, conveying distance≥50km且DN≥150mm | ||
GA2 | 1、Toxic, flammable and explosive gases, design pressure p≤1.6MPa | |
2、GA1(2)out-of-scope | ||
3、GA1(3)out-of-scope | ||
GB (utility pipe) | GB1 | natural gas |
GB2 | thermodynamic | |
GC (Industrial Piping) | GC1 | 1、Toxicity degree is extremely hazardous media② |
2, A, B combustible gases or A liquids ③, and the design pressure p≥4.0MPa | ||
3, combustible fluid, toxic fluid design pressure p≥4.0MPa and design temperature T≥400℃ | ||
4、Fluid and design pressure p≥10.0MPa | ||
GC2 | 1、A、B combustible gas or A liquid, and the design pressure p <4.0MPa | |
2、Combustible fluid, toxic fluid p <4.0MPa, T≥400℃ | ||
3、Non-flammable fluids, toxic fluidsp<10.0MPa且T≥400℃ | ||
4、fluids,p<10.0MPaandT<400℃ |
Notes:
①Conveyance distance means the direct distance between the origin, the repository, and the user of the pipeline used to convey the commodity medium.
②GB 5044as defined in the Classification of Hazards of Occupational Exposure to Poisons.
③GB 50160The Code of Practice for Fire Protection in the Design of Petrochemical Enterprises.
2 、SH 3059The grading of the pipeline is shown in the table below.
SH 3059--2001General Rules for the Selection of Equipment for Petrochemical Piping Design, Piping Classification
Pipeline level | Scope of application |
SHA | 1、Piping for extremely hazardous media (except for benzene piping); |
2、Acrylonitrile, phosgene, carbon disulfide and hydrogen fluoride media piping with a high degree of toxicity for highly hazardous media.; | |
3、Design pressure greater than or equal to 10.0MPa medium piping | |
SHB | 1、Benzene piping with a toxicity level of extremely hazardous media; |
2、Highly hazardous media piping (except acrylonitrile, phosgene, carbon disulfide, and hydrogen fluoride media) | |
3、Class A, B combustible gases and Class AA liquefied hydrocarbons, Class AB, Class BA combustible liquid medium piping | |
SHC | 1、The degree of toxicity is moderate, mildly hazardous media piping; |
2、Class B, B, C flammable liquid medium piping | |
SHD | Low-temperature piping with a design temperature below -29°C |
SHE | Design pressure less than 10.0MPa and design temperature higher than or equal to -29 ℃ non-toxic, non-combustible media piping |
Notes:
①The degree of toxicity is classified according to the Classification of Hazardous Degree of Occupational Exposure to Toxic Substances (GB 5044). Extremely hazardous belongs to Class I, the maximum permissible concentration of hazardous substances in the air of the workshop is <0.1mg/m3; highly hazardous belongs to Class II, the maximum permissible concentration is 0.1mg/m3. Extremely hazardous mediums are such as benzene, vinyl chloride, chloromethyl ether, cyanide, etc.; highly hazardous mediums are such as carbon disulphide, chlorine, acrylonitrile, hydrogen sulphide, formaldehyde, hydrogen fluoride, monohydrocarbon-based carbon and so on. See GB 5044 for details.
②Category A and B combustible gases are classified according to the fire hazard classification of combustible gases in the Code for the Design and Fire Protection of Petrochemical Enterprises (GB 50160). Category A refers to combustible gases and air mixture and the lower limit of explosion <10% (body); Category B is ≥10% (body). Class A combustible gases such as acetylene, ethylene oxide, hydrogen syngas, hydrogen sulfide, ethylene, propylene, methane, ethane, propane, butane and so on. See GB 50160 for details.
③The fire hazard classification of combustible gases, liquefied hydrocarbons, and combustible liquids is determined according to GB 50160, as shown in the table below.
form | name (of a thing) | characteristic | example | |
bladed leather or metal armor (old) | A | liquefied hydrocarbon | Vapor pressure at 15°C>0.1MPa hydrocarbon liquids and other similar liquids | Liquefied petroleum gas, liquefied natural gas, liquefied methane, liquefied propane, etc. |
B | Flammable liquids | Other than category AA, flash point<28℃ | Gasoline, pentane, carbon disulfide, petroleum ether crude oil, etc. | |
radical in Chinese characters (Kangxi radical 5) | A | 28℃≤flash point≤45℃ | Jet fuel, kerosene, propylbenzene, styrene, etc. | |
B | 45℃≤flash point≤60℃ | -35 light diesel oil, cyclopentane, etc. | ||
third in order | A | 60℃≤flash point≤120℃ | Light diesel oil, heavy diesel oil, No. 20 heavy oil, spindle oil, etc. | |
B | flash point≥120℃ | Wax oil, No. 100 heavy oil, oil residue, lubricating oil, transformer oil, etc. | ||
bladed leather or metal armor (old) | flammable gas | Lower explosion limit for mixtures of combustible gases with air<10%(style) | ||
radical in Chinese characters (Kangxi radical 5) | Lower explosion limit for mixtures of combustible gases with air≥10%(style) |
④Mixtures should be graded on the basis of their dominant material.
⑤Class B liquids shall be regarded as Class A B liquids when the operating temperature exceeds their flash point, and Class C liquids shall be regarded as Class B A liquids when the operating temperature exceeds their flash point.
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